September 2015 - Boat Building

150830_1030.jpg
Edna Bay, BC - 2015
John cutting gunwale board on bandsaw

150830_1032.jpg
Edna Bay, BC - 2015
John cutting gunwale board on bandsaw

150901_1037.jpg
Edna Bay, BC - 2015
John cutting mortise for cabin roof backbone

150901_1034.jpg
Edna Bay, BC - 2015
Testing the backbone for fit

150901_1038.jpg
Edna Bay, BC - 2015
John and Peter preparing to rip a panel
to shape

150901_1041.jpg
Edna Bay, BC - 2015
John and Peter ripping panel

150902_1045.jpg
Edna Bay, BC - 2015
Trying a cabin side

150903_1049.jpg
Edna Bay, BC - 2015
Both cabin side installed

150903_1051.jpg
Edna Bay, BC - 2015
It looks a bit odd now but will look great
when complete

150905_1063.jpg
Edna Bay, BC - 2015
Jacking down a panel to match the
foredeck curve

150905_1064.jpg
Edna Bay, BC - 2015
Jacking another corner

150905_1068.jpg
Edna Bay, BC - 2015
Screwing foredeck panel to frames

150905_1069.jpg
Edna Bay, BC - 2015
We will let these panels sit for a while
and hope they remember the curve

150906_1076.jpg
Edna Bay, BC - 2015
John and Peter putting up side wall
with window cutouts

150906_1078.jpg
Edna Bay, BC - 2015
Starting to look like a boat

150906_1079.jpg
Edna Bay, BC - 2015
The long view

150909_1089.jpg
Edna Bay, BC - 2015
Kerfing a foredeck panel for bending

150909_1095.jpg
Edna Bay, BC - 2015
Two of three foredeck panels

150911_1096.jpg
Edna Bay, BC - 2015
Setting up a precision circle for cabin
window corner

150911_1097.jpg
Edna Bay, BC - 2015
Drawing the precision circle

150912_1100.jpg
Edna Bay, BC - 2015
Inside of cabin side panels epoxied

150912_1106.jpg
Edna Bay, BC - 2015
Screwing second of three foredeck panels

150912_1107.jpg
Edna Bay, BC - 2015
Screwing second of three foredeck panels

150912_1112.jpg
Edna Bay, BC - 2015
Two foredeck panels glued and screwed

150913_1114.jpg
Edna Bay, BC - 2015
Epoxying foredeck support we forgot.
Note kerfs in foredeck panel.

150913_1115.jpg
Edna Bay, BC - 2015
Epoxying foredeck support we forgot

150917_1132.jpg
Edna Bay, BC - 2015
Peter attempting to use the hand plane

150917_1134.jpg
Edna Bay, BC - 2015
Using the electric plane with edge guide

150918_1138.jpg
Edna Bay, BC - 2015
Third of three fordeck panels glued
and screwed

150918_1139.jpg
Edna Bay, BC - 2015
Gunwales glued an screwed.
Martha filling recessed screws with epoxy.

150918_1140.jpg
Edna Bay, BC - 2015
Martha meticulously documents every
day's work

150919_1143.jpg
Edna Bay, BC - 2015
Foredeck in place. More fairing to be done,
then fiberglass.

150920_1156.jpg
Edna Bay, BC - 2015
Glassing starboard cabin side

150920_1158.jpg
Edna Bay, BC - 2015
Martha pouring another batch of epoxy

150920_1164.jpg
Edna Bay, BC - 2015
Patching flaws in marine plywood - this
board should have been rejected

150923_1179.jpg
Edna Bay, BC - 2015
Epoxying cabin supports

150924_1187.jpg
Edna Bay, BC - 2015
Installing starboard cabin wall

150924_1189.jpg
Edna Bay, BC - 2015
Martha cleaning up glue squeeze out

150924_1191.jpg
Edna Bay, BC - 2015
Cabin walls glued, clamped and screwed -
at long last

150927_1196.jpg
Edna Bay, BC - 2015
Prototype windshield panel.
The opening does not represent the window.

150928_1205.jpg
Edna Bay, BC - 2015
Attaching starboard windshield panel (temporarily).
Left side sraight, edge cut 3 °.
Right side vertical, edge cut 8 °.
Bottom curved to fit foredeck camber, edge cut 6 °.
Top curved to fit roof camber, edge cut 10 °.

150928_1208.jpg
Edna Bay, BC - 2015
It is boatbuilding but is it art?

150929_1210.jpg
Edna Bay, BC - 2015
Port windshield panel prototype